WDCC

The Process of Making WDCC Sculptures

Choosing the Exact Moment

Once the character and scene are selected, artists pour over original drawings, model sheets, background paintings and finished cels. By studying all the movement detail and subtle cues in line and form, artists can discover the specific film moment that defines the essence of the character, capturing the personality that reaches beyond the one particular scene.

WDCC Sculpture
Winnie the Pooh sketch

Sketching the concept

Working from hundreds of reference materials, artists sketch various angles of the character pose for sculpting. Research and intuition tell them to bend an eyebrow to hint at the thoughts behind it, or stretch the line of a robe to indicate a turn. These drawings go through many critiques and revisions before the final concept is approved.

WDCC Sculpture

Sculpting the Character

The final drawing - and all of the reference material - then go to the chosen sculptor. Meticulously shaping the clay, the sculptor must ask "What does this character look like from every angle - including many that were never drawn before?" Disney animators help find the answer, and like the concept sketch, the clay sculpture is revised again and again before the final form is approved.

WDCC Sculpture

Creating the Whiteware

The final clay sculpt is cut into pieces and a plaster mold of each piece is made. The more complex and delicate the sculpture, the more pieces are needed (up to 40 pieces!) Liquid clay called 'slip' is poured into the molds and partially air dried into 'greenware' pieces, which are then re-assembled using more slip. The greenware is sprayed with a translucent powder and fired in a brick kiln, created a glazed whiteware. The whiteware is then painted with a yellow dye to pick up any flaws within the whiteware.

WDCC Sculpture

Painting

Disney Artists hand paint the whiteware using the original colors from the film. The paints are applied to the ceramic scupltures in several steps with a trip to the kiln after every layer. Each brushstroke breaths more life into the character and brings the sculpt back to its film origin. Because different ceramic colors react differently to heat, artists must research painting and firing formulas for each sculpt to control all the variables, so that the color is perfectly replicated.

WDCC Sculpture

Plussing

Finally, some of the painted sculptures are touched with a unique step, called 'plussing' Precious metals, crystal or blown glass are added to the scuplt, following special plussing instructions laid out well in advance. Plussing enhances the story and character inspiration that have been the signature of the entire process.

WDCC Sculpture

The Final Product

Each sculpture has a backstamp with Walt Disney's signature and an incised or decal production-year mark that symbolizes a milestone in Disney history. Sculptures may carry different production marks if their series production continued over several years. Scuptures are released as either an Open or as a Limited Edition. Open editions are 'retired' and the plaster molds were destroyed on the day of their retirement.

WDCC Sculpture